High Precision Horizontal CNC Machining Center Heavy Duty Fanuc Siemens

• Customization: Available
• After-sales Service: Online and Engineers Available to Service
• Warranty: One Year After Bl Time
• Model NO.: NMC-100H
• Process Usage: Metal-Cutting CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.01~0.02(mm)
• Performance Classification: Economical CNC Machine Tools
• Certification: GS, CE, RoHS, ISO 9001
• Condition: New
• Product Name: Horizontal CNC Milling Machine 100h Horizontal Mac
• Applicable Industries: Building Material Shops, Manufacturing Plant
• Marketing Type: Direct Markteing / Distributor
• Video Outgoing-Inspection: Provided
• Core Components: System /Spindle/Ballscrew
• Tool Magazine Capacity: 40t
• Type: Horizontal Machining Center
• Delivery Time: in Stock
• Transport Package: Suitable for Sea Shipping
• Specification: 3850*3550*3200
• Trademark: XINZHE
• Origin: Nanjing China
• Production Capacity: 300 Sets/Year

Product Description

1.INFORMATION OF HORIZONTAL MACHINE CENTER

PICTURE

FEATURE
1. It adopts the internationally popular inverted T-shaped moving column overall bed structure, which has the advantages of high rigidity, good stability, and easy protection.

2.The main castings are made of high-grade high-quality cast iron, resin sand molding, and secondary aging treatment after rough machining to ensure the stability of precision.

3.Fully enclosed protection design, double-sided spiral chip removal structure, equipped with large-capacity cutting fluid tank and convenient machine cleaning air gun, optional chain plate type chip removal lifting device and chip storage car.

4.The standard BT50 ring spray spindle is equipped with an air curtain protection device to completely avoid the penetration of cutting fluid and dust; the spindle sleeve is cooled by circulating oil to ensure the accuracy of the spindle and prolong its service life.

5.Fast and reliable cam manipulator tool changing mechanism, with 30 standard configurations, and 40/60 chain tool magazines can be selected, and the tool discs adopt the two-way nearest tool selection method, which is fast, stable and reliable.

6.The oil-water separation structure design of the machine tool is equipped with a centralized lubricating oil recovery system, saving energy. About oil, protect the environment.

7.The three-axis ball screw is pre-stretched with double supports to optimize the transmission rigidity and reduce thermal deformation.


8.Adopt FANUC latest 15/18.5kW wide spindle servo motor, with high torque synchronous toothed belt drive, so that the machine's low-speed heavy-duty cutting ability has been greatly improved (see spindle power torque output characteristics), the maximum output torque of the spindle can be up to 271Nm, and at the same time, the maximum spindle speed of 6,000r/min to meet the high speed and high precision machining requirement
Advantages: simple structure, maintenance-free, low noise, high speed, high torque at low speed (up to 271Nm in S2-15min or S3/S6-40% working mode), calculated speed of 650r/min (i.e., 650r/min up to full power output), providing enough capacity to meet the conventional heavy-duty cutting on the basis of guaranteeing tell-tale machining.
ZF gearbox spindles are also available on request.

9.The three-axis feed drive adopts imported heavy-duty roller linear guides, and the preload is V3 level, with high load capacity and stable precision.

10.The rotary table adopts high-precision end gear positioning, which can provide 1°×360 bidirectional positioning turntable with high indexing and positioning accuracy.
The CNC turntable (option) adopts high-precision double-lead worm gear (with adjustable gap structure) transmission mode, and the clamping and releasing of the worktable are realized by the oil cylinder.

11.The double exchange table (option) adopts the latest servo motor drive technology and rotary exchange, which has the characteristics of fast, stable, low failure rate and simple structure.  (Servo-driven double-changing table)(High-end and atmospheric machine tool operator's station)


12.Equipped with high-performance CNC controller and AC digital drive device, the electrical system design conforms to GB-5226.1 standard and CE safety regulations, heat exchangers are reasonably arranged in the electrical box, and the convenient rotatable machine tool console is equipped with a portable MPG operating device.

13.The standard configuration of this machine:
Machine geometric accuracy standards: GB/T18400.1-2010; CNC accuracy standards: VDI/DGQ3441; work accuracy standards: GB/T18400.7-2010

14.Control system: the machine standard configuration FANUC 0i-MF CNC system with linear / arc / helix interpolation, three-axis linkage, rigid tapping, graphic display, coordinate system setup, tool offset, fixed cycle, troubleshooting, error compensation, programme transmission and storage (CF card interface) and other functions. The three coordinate axes of the machine are installed with the latest design of the company's leading zero return indicator without block.
The PLC software of machine tool electrical control system adopts modular design, which is convenient for customers to add functional parts at any time; it can provide a number of special functions developed by Xinzhe CNC Company.

INTRODUCTION TO THE MAIN STRUCTURE OF THE MACHINE TOOL

 PARAMETERS

Specification		NMC-80HS
Worktable size (W×L)	mm	800×800
Table indexing number/pallet exchange time	Deg	1°×360 Indexing turntable/---
Table form (,No.*screw hole)	mm	24*M16
Max.loading of worktable	g	2500
Dis. from spindle center to worktable	mm	100~950
Dis. from the spindle front end to worktable center	mm	180~1080
X/Y/Z  axis travelling	mm	1100/850/900
X/Y/Z guideway		Heavy Duty Linear Rolling Guide
X/Y/Z quickly move speed	m/min	24/24/24
Cutting feed speed	m/min	0.005~8
X/Y/Z/ turntable axis servo motor torque Power	Nm kw	27/27/36/ 20 3.0/3.0/3.0/ 2.5
Spindle motor power	KW	15/ 18.5(rated/15min) (wide area motor)
Spindle speed range	r/min	45~6000
Spindle rating/30min output torque	Nm	220/271nm
Tool magazine capacity/form	pcs	30 knife arm, optional 40/60 Chain tool magazine
Shank form		BT50
Max.tool weight	g	18
Max. tool size (diameter/length)	mm	Φ112(NeighborhoodΦ200)/350 Φ125(NeighborhoodΦ250)/350
Tool change time (tool to tool) / tool change method	Sec	5 / Random
X/Y/Z axis position accuracy	mm	0.020/0.016/0.062(Two-way full course, according to Germany VDI/DGQ 3441standard test)
X/Y/Z axis repeat position accuracy	mm	0.008(Two-way full course, according to Germany VDI/DGQ 3441standard test)
Turntable position accuracy/repeat position accuracy	″	12″/6″
CNC system display	″	8.4″ color LCD, graphic display
Air pressure	MPa.	0.5~0.7 (flow:800L/min)
Electricity demand	VA	50  (three-phase AC 380V± 10%,50Hz± 1Hz)
Machine size (L×W×H)	mm	4800*4200*4100/ 6800*4200*4100
Machine weight	g	15000/17000

MAIN ACCESSORIES

1.Mechanical part
No.	Name	Specification	Manufacturer	Remark
1	Major component	Resin sand castings	Chinese
2	Spindle components	BT50	Taiwan	NSK bearing P4 step
3	X/Y/Z ball screw	Ø50×12	PMI	Customize C3step,
4	Ball screw bearing		NSK
5	Coupling	KTR	Taiwan
6	Linear roller guide	Three axis 55mm	Taiwan
7	Knife Cylinder		Taiwan
8	Pneumatic Components		Taiwan
9	Tool magazine	BT50-30T	Taiwan	Optional:40/60 Chain tool changer
10	Synchronous belt		Taiwan
11	Cooling pump		Taiwan
12	Centralised lubrication system	fixed time and quantity	Chinese
13	Guideway guard housing		Chinese
14	Full protective housing		Chinese
15	hydraulic station	For rotary table release/clamping	Chinese
2.Electrical component
No.	Name	Specification	Manufacturer		Remark
1	Control system	0i-MF	FANUC
2	Feed servo motors and drives		FANUC
3	Spindle servo motor and drives		FANUC
4	Zero return indicator without block		BAOLI		Customized
5	Contactors	AC110V	Schneider
6	Relay	DC24V	Chinese
7	Automatic switches/circuit breakers		Schneider
8	Transformers		Chinese
9	Heat exchanger		SHANGHAI
10	Machine operating panels		BAOLI		Customized

 

STANDARD ACCESSORIES

1	Automatic tool changer	5	Tri-color warning light	9	Spiral chip conveyor	13	Technical Information
2	Workpiece Cooling System	6	Cleaning Air Gun	10	Fully enclosed protective cover	14	Standard Random Accessory
3	Automatic lubrication system	7	Mobile MPG	11	Foundation screws and pads	15	RS-232C interface
4	CNC Indexing Turntable	8	Electric cabinet heat exchange	12	Tools and Toolboxes	16	Working light

OPTIONAL ACCESSORIES

 

1	CNC rotray toable(linkage)	5	Water out of the tool centre	9	40/60 Chain Tool Changer
2	Double exchange benches	6	High-flow flushing device	10	Electric Cabinet Thermostat
3	Spindle oil cooling	7	ZF gearboxes	11	Tool measuring device

RANDOM DOCUMENTS LIST

No.	Name	Specification and remark	Qty.
1	Packing list	NMC-80HS	1
2	Certificate of Inspection	NMC-80HS	1
3	Machine Tool Mechanical Manual	NMC-80HS	2
4	Machine Tool Electrical Manual	NMC-80HS	2
5	CNC System Certificate/Guarantee		1
6	System factory parameter table		1
7	CNC system data		2
8	Tool Magazine User Manual		1
9	Automatic Lubricating Device Manual		1
10	Tools		1

 

2.WORKING CONDITION AND SERVICE 

MACHINE TOOL ENVIRONMENT

1, There no strong magnetic, electric field phenomenon around the site;
2, No nearby high-frequency and strong vibration and other equipment;
3,Voltage 380V±10%; frequency 50Hz±1Hz;
4,Clean, no impurities, moisture in the gas source;
5, Gas source pressure 5-7bar.                     
6, Relative humidity: ≤ 85%.

MACHINE TOOL ACCEPTANCE CRITERIA AND PROCEDURES

1. Precision of machining center: check and accept according to relevant national standards GB/T18400-2010 or Q/XZ03-2015 (for checking geometric accuracy, working accuracy, standard cutting test pieces, etc.).
2. Check and accept according to the relevant technical agreement, factory documents and configuration list signed by both parties.
3. For the machine tool with special configuration, the acceptance is divided into two parts: pre-acceptance and final acceptance:
Pre-acceptance: In accordance with the relevant content of the technical agreement and the manufacturer's factory inspection documents, the manufacturer and the user will jointly conduct an acceptance check at the manufacturer's factory, and both parties will sign and approve the acceptance, and the equipment is ready for delivery; for those that the user cannot come to the manufacturer for acceptance , can be regarded as approved pre-acceptance;
Final acceptance: at the site of use by the user, after installation and commissioning by the manufacturer's personnel to the user; the user provides the necessary general tools for installation and commissioning, and the main content of acceptance is to check the goods according to the factory documents, packing list, and accuracy test report , geometric accuracy testing, machine tool run-in verification, etc., and sign the final acceptance report after passing the test.

TRAINING AND INSTALLATION

Xinzhe Factory supply the installation documents, if easy training can make video meeting by free. If need to to customer's factory to install and train, Xinzhe factory will arrange engineers go to user's factory , the cost of round-trip air ticket, board and lodging will by user, 100.00USD/days salary for each engineers.

AFTER SALES

1. From the BL date, the manufacturer will implement the "three guarantees" service for the product for one year (if the user causes damage due to his own reasons, an appropriate cost fee will be charged)

2. When the machine tool breaks down, the manufacturer can accurately judge the cause of the failure and deal with it immediately after receiving the feedback information from the user; if the cause cannot be determined at that time, a reply will be given within 24 hours; for those who need to send personnel to the scene to deal with it, According to the distance of the road, send someone to the place within a week until the fault is resolved.

3.FACTORY AND CUSTOMER WORKSHOP 

4.Company strength

         Nanjing XinZhe CNC Machine Tool Co.,Ltd. was established in 2007. Located in Guabu CNC Industrial Park, Liuhe District, Nanjing, the company is mainly engaged in the research and development, manufacturing, technical consulting, sales and service of CNC machine tools, intelligent equipment and intelligent manufacturing systems.

       The company's main products include vertical machining center, horizontal machining center, gantry machining center, five-axis machining center, vertical lathes and various special machine tools, intelligent manufacturing production lines, and intelligent manufacturing workshop planning and construction, and many other kinds of CNC products..
      In addition to the production base in Nanjing, the company has established branches in Chongqing and Guangdong.
 

CNC Solution for Metal Cutting Industry

      The company insists on being customer-centered and constantly innovating. From the standard vertical, horizontal, and gantry processing centers, it gradually develops a variety of high-efficiency and labor-saving automatic special machine tools and production lines to meet the processing needs of customers. Customers are spread all over the country and abroad to many countries.The company has independently developed special machines and automated
production lines for full CNC parts machining, and has made major breakthroughs in leading companies of the industry such as SINOSTEEL, SINOTRUK, and Fuhua Heavy Industries.

      The company adheres to the corporate tenet of "attitude determines everything, quality makes the future", carries forward the spirit of innovation and excellence, builds a positive, dedicated and loving team, serves customers with  heart and soul, and produces high-quality products!

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FAQ

FAQ
Q1 A1	How can I choose the most suitable machines ? If you are the factory, please tell me your specifications request or our workpiece drawing, our professional engineer team will suggest the suitable model for you. If you are the trading company, you can tell us your customer's request or we will suggest you our best selling model for you.
Q2 A2	Where is our factory located? How can I visit there? Our factory is located in NanJing City, JiangSu Province, China. You are warmly welcomed to visit us.  We can send the invitation letter to you and pick up you from Nanjing Airport to our factory.
Q3 A3	How is the warranty? We will supply standard ports and accessories with our machine when shipment. Within one year after receiving our machines, in the right operation, if there are any damaged parts or accessories, we will replace them by air or express immediately free of charge.
Q4 A4	Do you have a stock? Our Chinese market order is very good, we have many machines produce everyday and delivery everyday. Our fastest delivery time for 1~5 sets will be within one month.
Q5 A5	How about your quality? We have approved the ISO9001:2008 Quality management system. ISO14001 Environmental management system. Most products have been approved by the European and American safety standards, including CE,GS, EMS & UL. 90% of our products are exported to more than 60 countries and regions around the world, especially to Europe and America market and always win high reputation. So you can rest assured of our quality products and our best services.
Q6 A6	Do you have professional engineers? Yeah, we have professional engineers and designers, We can provide OEM services. The most important development part is our technical and quality.
Q7 A7	What is the package? Machine is by waterproof cloth to covered. And e packed by standard exported wooden case with steel foot. It is very much strong for oversea transportation.
Q8 A8	What's your main products of your company? We specialized in all kinds of machines ,such as Vertical Machining Center, Horizontal Machining Center, 5 axis Machining Center, Gantry Machining Center, CNC Vertical Chuck Turning Machine, Boring and Milling Machine and Custom Machine Tool .
Q9 A9	What's the MOQ? One set. The big discount will start from three sets.
Q10 A10	What's the Payment Terms ? T/T,30% initial payment when order,70% balance payment before shipment; Irrevocable LC.  Other way can discuss according to different situation.
Q11 A11	What is the charge of installing and commissioning? Most of machines you can install well according to our drawing. For some machines, it need our technician to go to your local site and help you install and commission machines. At the same time, our technician will train your workers, it will table about 7~15days for different machines. The return air-tickets, accommodation, food, salary (USD100.00/day for each technician), etc will be born by the end-user.