Gmc Series Small Machine CNC Gantry Milling Machine Center with Universal Head

• Customization: Available
• After-sales Service: Online and Engineers Available to Service
• Warranty: 13 Months After Bl Date
• Model NO.: GMC-6032
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools
• Movement Method: Point to Point Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.04~0.05(mm)
• Performance Classification: Economical CNC Machine Tools
• Certification: GS, CE, RoHS, ISO 9001
• Condition: New
• CNC Machine Name: China CNC Large Horizontal Machining Center Gmc321
• Tool Changer: Side-Mounted Manipulator Type
• Color: Customer′s Requirement
• Guideways: Taiwan Linear Guideways
• Control System: Siemens GSK Knd Fanuc Mitsubishi
• Machine Type: Gantry Machining Center
• Processing: Metal Cutting CNC Milling Machine
• Video Outgoing-Inspection: Provided
• Machinery Test Report: Provided
• Showroom Location: Canada, Turkey, UK, Us, Italy, Russia, Indian, SA
• Applicable Industries: Machinery Repair Shops, Manufacturing Plant
• Voltage: 380V50Hz and Customer Request
• Key Selling Points: Multifunctional
• Min. Time of Tool Change(S): 2
• OEM: Provide
• Transport Package: Moisture-Proof Inner Packaging,Wooden Case Outside
• Specification: 9000*4800*4000 mm
• Trademark: XINZHE
• Origin: Nanjing China
• HS Code: 84571030
• Production Capacity: 200 Sets/Year

Product Description

 

1.Gmc Series Small Machine CNC Gantry Milling Machine Center with Universal Head

Product Description

DESCRIPTION
        This machine tool is a CNC sorghum gantry boring and milling machining center with good dynamic performance, accurate motion precision control, stable machining accuracy and good consistency, which can automatically complete the hole machining such as drilling, expanding, boring, reaming and tapping of parts under one clamping and the machining of milling surfaces, grooves, curved surfaces and other work processes.
This machine tool has the advantages of advanced design concept, beautiful appearance, good overall rigidity, long precision retention, and a wide range of applications. It is widely used in large diesel machinery, agricultural machinery, chemical machinery, new energy, rail transportation, automobile, mining machinery, steam turbine, textile, aerospace, military, shipping, electric power, nuclear industry, metallurgy and other industries.

MATERIAL OF MAIN PARTS AND ARRANGEMENT OF REINFORCEMENT PLATE

  1. castings: bed, table, column, beam, Y-axis drag plate, ram and other large parts are made of high-strength, low-stress cast iron material and resin sand molding process, and tempering heat treatment to eliminate internal stress, to obtain a good overall stable structure. Utilizing the cast iron material's characteristics of high strength, good rigidity, low thermal influence, and excellent seismic performance, the overall accuracy of the machine tool is guaranteed for a long time. Extend the service life.
   2. fascia: the use of three-dimensional finite element analysis technology, optimize the design, reasonable arrangement of the fascia, the overall stability of the structure for a long time, so as to ensure the overall accuracy of the machine tool for a long time, to extend the service life.
Optional oil cooler can realize constant temperature control of spindle parts to meet the requirements of high-speed machining accuracy.
   3. spindle loosening and pulling knife: the use of special hydraulic cylinders to complete the spindle automatic loosening action, the spindle automatic pulling knife is automatically completed by the butterfly reed.
  4. Spindle rigidity: the spindle is arranged at the center of Z-axis ram and adopts mandrel grinding process with the inner hole of ram, which has excellent rigidity and meets the requirement of strong cutting.
 

CNC AXIS SERVO DRIVES AND GUIDEWAY SUB-COMPONENTS

   1. X/Y/Z-axis drive: AC servo motor + synchronous belt pulley + high-precision ball screw (pre-tensioning between ball screw and nut, full-stroke inspection, eliminating the gap) transmission structure, to achieve X, Y, Z three-way feeding.
  2. X/Y-axis guideway: adopts linear sliding guideway, which has the advantages of good dynamic characteristics, large load bearing, high running accuracy, no crawling at low speed, and small friction resistance.
  3. Z-axis guideway: the guideway surface of ram adopts high-frequency quenching and heat treatment process, and is processed by guideway grinding to obtain high surface roughness and surface hardness, and then it is combined with Y-axis drag plate (which adopts PTFE molding process) to form the sliding guideway sub-sub-sub-sub-sub-sub-sub-sub-sub-sub-sub-sub-sub-sub

 HYDRAULIC PART OF THE MACHINE

  1. Ram balancing: two special hydraulic balancing cylinders are used to balance the weight of the spindle parts, ram parts and main gearbox parts to reduce the no-load load of the ballscrews and the wear on the Z-axis screws, which can guarantee the accuracy of the ballscrews for a long time, thus ensuring the long term accuracy of the machine tool.
  2. The spindle shift, through the special hydraulic shift cylinder to control the fork to realize the spindle speed of high and low gear automatic switching.
  3. Spindle loosening and pulling: special hydraulic cylinder is used to complete the spindle automatic loosening action, and the spindle automatic pulling is automatically completed by the butterfly reed.
 

OTHER DEVICES

  1. ATC automatic exchange device: optional tool magazine device chain (suitable for automatic transposition angle head of vertical and horizontal conversion ATC) robot tool magazine, tool magazine capacity of 32/40, can realize random tool change, shorten the auxiliary work time.
  2. double-side spiral chip removal device (standard) + chain lifting device and chip receiving car (standard).
  3. Full-automatic head changing and automatic indexing (5°×72 equidistant) right-angle milling head (optional)
 CONTROL SYSTEM

      The machine is standard equipped with FANUC 0i-MF numerical control system, 10.4-inch color LCD display, with linear/arc/spiral interpolation, three-axis linkage, rigid tapping, graphic display, coordinate system setting, tool bias, fixed cycle, troubleshooting, error compensation, program transmission and storage (CF card interface) and other functions.

PARAMETER

Item	GMC-2022	GMC-3022
Control system	FANUC 0i-MF	FANUC 0i-MF
Worktable size	1800*2000mm	2000*3200mm
T Slot	11-22×175	11-22×175
X travelling	2000mm	3200mm
Y travelling	2060mm	2300mm
Z travelling	860mm	1000mm
Gantry width	2000mm	2300mm
Distance from spindle end to worktable	175~1035mm	175~1175mm
Spindle taper	ISO50  7:24(MAS403 BT50)	ISO50  7:24(MAS403 BT50)
Spindle motor power	Spindle motor:18.5Kw	Spindle motor:18.5Kw
Spindle speed	Max. speed 6000rpm	Max. speed 6000rpm
Spindle out torque	236Nm	236Nm
X/Y/Z axis motor torque / power	3/3/3kW	3/3/3kW
Feed speed	5~6000mm/min	5~6000mm/min
X/Y/Z axis fast move speed	8/12/10m/min	8/12/10m/min
Tool magazine	24	24
Max tool diameter	φ200	φ200
Max tool weight	15kg	15kg
Linear coordinate positioning accuracy	0.006±mm/ random 1000mm	0.006±mm/ random 1000mm
Repeatability accuracy of linear coordinates	0.005±mm	0.005±mm
Worktable loading weight	5t	9t
Machine weight	23t	30t
Machine size	7000×4900*4600mm	8300×4900*4800mm

2. CONFIGURATION OF GANTRY MACHINING CENTE

MECHANICAL PART

1.	Bed base
2.	Worktable
3.	Columns, beams
4.	Y-direction pallet (slide plate)
5.	Z-direction ram (T-shaped ram)
6.	Spindle box
7.	Functional devices
8.	Control system

  

No.	Name	Factory	Specification and model
1	Main Foundation Castings	Taiwan	resin sand molding
2	Spindle assembly	Taiwan	BT50/6000rpm
3	rolling guideway	Taiwan
4	Rolling screw	Taiwan	X8020,Y6012,Z5012
5	Screw bearing	FAG
6	Coupling	Germany KTR
7	Automatic centralized lubrication system	Hegu	Japanese
8	semi-open guard	Chinese professional factory
9	Automatic chip removal system	Chinese professional factory	double helix
10	Fully enclosed guard	Chinese professional factory
11	Chain type automatic chip removal device	Chinese professional factory
12	Knife Cylinder	Taiwan
13	Spindle oil cooler	Taiwan
14	Tool magazine manipulator	BT50-24 Taiwan

ELECTRICAL PART

No.	Name	Factory	Specification and model
1	Control system	FANUC	0i-MF system,10.4″TFT display
2	Feed servo motor	FANUC
3	Spindle servo motor	FANUC
4	Automatic switch, contactor	Schneider
5	Power Relay	Idec
6	DC switching power supply	Schneider
7	Machine operator panel	Chinese professional factory
8	Electric cabinet heat exchanger	Sanhe

  

MACHINE TOOL ENVIRONMENT

Power supply: 3-AC 380V±10% 50Hz±1Hz Altitude: ≤1500m
Ambient temperature: 5~45° Relative humidity: ≤85%
Environment: no harmful and corrosive gas, liquid, dust; no strong vibration, strong magnetic field, strong radiation
 

MACHINE TOOL ACCEPTANCE CRITERIA AND PROCEDURES

  1. Precision of machining center: check and accept according to relevant national standards GB/T18400-2010 or Q/XZ03-2015 (for checking geometric accuracy, working accuracy, standard cutting test pieces, etc.).
   2. Check and accept according to the relevant technical agreement, factory documents and configuration list signed by both parties.
   3. For the machine tool with special configuration, the acceptance is divided into two parts: pre-acceptance and final acceptance:
Pre-acceptance: In accordance with the relevant content of the technical agreement and the manufacturer's factory inspection documents, the manufacturer and the user will jointly conduct an acceptance check at the manufacturer's factory, and both parties will sign and approve the acceptance, and the equipment is ready for delivery; for those that the user cannot come to the manufacturer for acceptance , can be regarded as approved pre-acceptance;
Final acceptance: at the site of use by the user, after installation and commissioning by the manufacturer's personnel to the user; the user provides the necessary general tools for installation and commissioning, and the main content of acceptance is to check the goods according to the factory documents, packing list, and accuracy test report , geometric accuracy testing, machine tool run-in verification, etc., and sign the final acceptance report after passing the test.

TRAINING AND INSTALLATION

    Xinzhe Factory supply the installation documents, if easy training can make video meeting by free. If need to to customer's factory to install and train, Xinzhe factory will arrange engineers go to user's factory , the cost of round-trip air ticket, board and lodging will by user, 100.00USD/days salary for each engineers.
AFTER SALES
  1. From the BL date, the manufacturer will implement the "three guarantees" service for the product for one year (if the user causes damage due to his own reasons, an appropriate cost fee will be charged)
  2. When the machine tool breaks down, the manufacturer can accurately judge the cause of the failure and deal with it immediately after receiving the feedback information from the user; if the cause cannot be determined at that time, a reply will be given within 24 hours; for those who need to send personnel to the scene to deal with it, According to the distance of the road, send someone to the place within a week until the fault is resolved.

3.FACTORY AND CUSTOMER WORKSHOP

Company strength

4.Company strength

         Nanjing XinZhe CNC Machine Tool Co.,Ltd. was established in 2007. Located in Guabu CNC Industrial Park, Liuhe District, Nanjing, the company is mainly engaged in the research and development, manufacturing, technical consulting, sales and service of CNC machine tools, intelligent equipment and intelligent manufacturing systems.

 

CNC Solution for Metal Cutting Industry

 

      The company insists on being customer-centered and constantly innovating. From the standard vertical, horizontal, and gantry processing centers, it gradually develops a variety of high-efficiency and labor-saving automatic special machine tools and production lines to meet the processing needs of customers. Customers are spread all over the country and abroad to many countries.The company has independently developed special machines and automated
production lines for full CNC parts machining, and has made major breakthroughs in leading companies of the industry such as SINOSTEEL, SINOTRUK, and Fuhua Heavy Industries.

 

The company adheres to the corporate tenet of "attitude determines everything, quality makes the future", carries forward the spirit of innovation and excellence, builds a positive, dedicated and loving team, serves customers with  heart and soul, and produces high-quality products!     

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