| Customization: | Available |
|---|---|
| After-sales Service: | Online and Engineers Available to Service |
| Warranty: | One Year After Bl Time |
|
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PICTURE
FEATURE
1. It adopts the internationally popular inverted T-shaped moving column overall bed structure, which has the advantages of high rigidity, good stability, and easy protection.
2.The main castings are made of high-grade high-quality cast iron, resin sand molding, and secondary aging treatment after rough machining to ensure the stability of precision.
3.Fully enclosed protection design, double-sided spiral chip removal structure, equipped with large-capacity cutting fluid tank and convenient machine cleaning air gun, optional chain plate type chip removal lifting device and chip storage car.
4.The standard BT50 ring spray spindle is equipped with an air curtain protection device to completely avoid the penetration of cutting fluid and dust; the spindle sleeve is cooled by circulating oil to ensure the accuracy of the spindle and prolong its service life.
5.Fast and reliable cam manipulator tool changing mechanism, with 30 standard configurations, and 40/60 chain tool magazines can be selected, and the tool discs adopt the two-way nearest tool selection method, which is fast, stable and reliable.
6.The oil-water separation structure design of the machine tool is equipped with a centralized lubricating oil recovery system, saving energy. About oil, protect the environment.
7.The three-axis ball screw is pre-stretched with double supports to optimize the transmission rigidity and reduce thermal deformation.
8.Adopt FANUC latest 15/18.5kW wide spindle servo motor, with high torque synchronous toothed belt drive, so that the machine's low-speed heavy-duty cutting ability has been greatly improved (see spindle power torque output characteristics), the maximum output torque of the spindle can be up to 271Nm, and at the same time, the maximum spindle speed of 6,000r/min to meet the high speed and high precision machining requirement
Advantages: simple structure, maintenance-free, low noise, high speed, high torque at low speed (up to 271Nm in S2-15min or S3/S6-40% working mode), calculated speed of 650r/min (i.e., 650r/min up to full power output), providing enough capacity to meet the conventional heavy-duty cutting on the basis of guaranteeing tell-tale machining.
ZF gearbox spindles are also available on request.
9.The three-axis feed drive adopts imported heavy-duty roller linear guides, and the preload is V3 level, with high load capacity and stable precision.
10.The rotary table adopts high-precision end gear positioning, which can provide 1°×360 bidirectional positioning turntable with high indexing and positioning accuracy.
The CNC turntable (option) adopts high-precision double-lead worm gear (with adjustable gap structure) transmission mode, and the clamping and releasing of the worktable are realized by the oil cylinder.
11.The double exchange table (option) adopts the latest servo motor drive technology and rotary exchange, which has the characteristics of fast, stable, low failure rate and simple structure. (Servo-driven double-changing table)(High-end and atmospheric machine tool operator's station)
12.Equipped with high-performance CNC controller and AC digital drive device, the electrical system design conforms to GB-5226.1 standard and CE safety regulations, heat exchangers are reasonably arranged in the electrical box, and the convenient rotatable machine tool console is equipped with a portable MPG operating device.
13.The standard configuration of this machine:
Machine geometric accuracy standards: GB/T18400.1-2010; CNC accuracy standards: VDI/DGQ3441; work accuracy standards: GB/T18400.7-2010
14.Control system: the machine standard configuration FANUC 0i-MF CNC system with linear / arc / helix interpolation, three-axis linkage, rigid tapping, graphic display, coordinate system setup, tool offset, fixed cycle, troubleshooting, error compensation, programme transmission and storage (CF card interface) and other functions. The three coordinate axes of the machine are installed with the latest design of the company's leading zero return indicator without block.
The PLC software of machine tool electrical control system adopts modular design, which is convenient for customers to add functional parts at any time; it can provide a number of special functions developed by Xinzhe CNC Company.
2. INTRODUCTION TO THE MAIN STRUCTURE OF THE MACHINE TOOL
Integral frame portal full-motion column structure
L-shape base adopts mineral casting formula with excellent vibration-absorbing performance to cast the main body of the machine tool. The thermal conductivity of mineral casting is 1/50 of that of cast iron. The crossbeam, sliding saddle and spindle box are all made of high-strength and high-quality cast iron.
B/C axis: DD dual-drive torque motor dual-axis rotary table fixed machine base front pneumatic locking, good rigidity, wear-resistant X Y Z-axis for the spindle movement, guideway protection good built-in 16 servo-driven tool magazine
HSK-A63 electric spindle dynamic balance grade G1.6 Maximum speed:20000r/min Spindle power:20kW(S1) Maximum spindle torque:70Nm(S6)
CNC system: Huazhong HNC-848D 5-axis linkage, RTCP tool tip following
17-inch large screen monitor
Optional: SINUMERIK ONE
Linear axis full closed-loop control
Efficiency: Widely used in various types of general machinery, automotive and motorcycle parts, injection molds, casting steel molds, communications products, such as precision machining, FMS: Compact structure of the machine, covers an area of provincial (2.0mx3.2m), the most suitable for modern factories, mass production group line requirements.
Smart: Intelligent CNC external release of the Chinese diagnostic function, intelligent equipment maintenance tips.
PARAMETERS
| Technical parameters | |
| Table size | Ф320mm |
| X/Y/Z axis travel | 400/450/330mm |
| X/Y/Z-axis speed | 36m/min |
| A-axis swing | ±110° |
| C-axis rotation | 360° |
| Mechanical part | |||||
| No. | Name | Specification | Manufacturer | Remark | |
| 1 | Major component | Resin sand castings | Chinese | ||
| 2 | Spindle components | BT50 | Taiwan | NSK bearing P4 step | |
| 3 | X/Y/Z ball screw | Ø50×12 | PMI | Customize C3step, | |
| 4 | Ball screw bearing | NSK | |||
| 5 | Coupling | KTR | Taiwan | ||
| 6 | Linear roller guide | Three axis 55mm | Taiwan | ||
| 7 | Knife Cylinder | Taiwan | |||
| 8 | Pneumatic Components | Taiwan | |||
| 9 | Tool magazine | BT50-30T | Taiwan | Optional:40/60 Chain tool changer | |
| 10 | Synchronous belt | Taiwan | |||
| 11 | Cooling pump | Taiwan | |||
| 12 | Centralised lubrication system | fixed time and quantity | Chinese | ||
| 13 | Guideway guard housing | Chinese | |||
| 14 | Full protective housing | Chinese | |||
| 15 | hydraulic station | For rotary table release/clamping | Chinese | ||
| Electrical component | |||||
| No. | Name | Specification | Manufacturer | Remark | |
| 1 | Control system | 0i-MF | FANUC | ||
| 2 | Feed servo motors and drives | FANUC | |||
| 3 | Spindle servo motor and drives | FANUC | |||
| 4 | Zero return indicator without block | BAOLI | Customized | ||
| 5 | Contactors | AC110V | Schneider | ||
| 6 | Relay | DC24V | Chinese | ||
| 7 | Automatic switches/circuit breakers | Schneider | |||
| 8 | Transformers | Chinese | |||
| 9 | Heat exchanger | SHANGHAI | |||
| 10 | Machine operating panels | BAOLI | Customized | ||
| 1 | Automatic tool changer | 5 | Tri-color warning light | 9 | Spiral chip conveyor | 13 | Technical Information |
| 2 | Workpiece Cooling System | 6 | Cleaning Air Gun | 10 | Fully enclosed protective cover | 14 | Standard Random Accessory |
| 3 | Automatic lubrication system | 7 | Mobile MPG | 11 | Foundation screws and pads | 15 | RS-232C interface |
| 4 | CNC Indexing Turntable | 8 | Electric cabinet heat exchange | 12 | Tools and Toolboxes | 16 | Working light |
| 1 | CNC rotray toable(linkage) | 5 | Water out of the tool centre | 9 | 40/60 Chain Tool Changer |
| 2 | Double exchange benches | 6 | High-flow flushing device | 10 | Electric Cabinet Thermostat |
| 3 | Spindle oil cooling | 7 | ZF gearboxes | 11 | Tool measuring device |
| No. | Name | Specification and remark | Qty. |
| 1 | Packing list | NMC-80HS | 1 |
| 2 | Certificate of Inspection | NMC-80HS | 1 |
| 3 | Machine Tool Mechanical Manual | NMC-80HS | 2 |
| 4 | Machine Tool Electrical Manual | NMC-80HS | 2 |
| 5 | CNC System Certificate/Guarantee | 1 | |
| 6 | System factory parameter table | 1 | |
| 7 | CNC system data | 2 | |
| 8 | Tool Magazine User Manual | 1 | |
| 9 | Automatic Lubricating Device Manual | 1 | |
| 10 | Tools | 1 |
MACHINE TOOL ACCEPTANCE CRITERIA AND PROCEDURES 1. From the BL date, the manufacturer will implement the "three guarantees" service for the product for one year (if the user causes damage due to his own reasons, an appropriate cost fee will be charged)
2. When the machine tool breaks down, the manufacturer can accurately judge the cause of the failure and deal with it immediately after receiving the feedback information from the user; if the cause cannot be determined at that time, a reply will be given within 24 hours; for those who need to send personnel to the scene to deal with it, According to the distance of the road, send someone to the place within a week until the fault is resolved.
3.WORKING CONDITION AND SERVICE
4.Company strength
Nanjing XinZhe CNC Machine Tool Co.,Ltd. was established in 2007. Located in Guabu CNC Industrial Park, Liuhe District, Nanjing, the company is mainly engaged in the research and development, manufacturing, technical consulting, sales and service of CNC machine tools, intelligent equipment and intelligent manufacturing systems.
CNC Solution for Metal Cutting Industry
The company insists on being customer-centered and constantly innovating. From the standard vertical, horizontal, and gantry processing centers, it gradually develops a variety of high-efficiency and labor-saving automatic special machine tools and production lines to meet the processing needs of customers. Customers are spread all over the country and abroad to many countries.The company has independently developed special machines and automated
production lines for full CNC parts machining, and has made major breakthroughs in leading companies of the industry such as SINOSTEEL, SINOTRUK, and Fuhua Heavy Industries.
The company adheres to the corporate tenet of "attitude determines everything, quality makes the future", carries forward the spirit of innovation and excellence, builds a positive, dedicated and loving team, serves customers with heart and soul, and produces high-quality products!
package
| FAQ | |
| Q1 A1 |
How can I choose the most suitable machines ? If you are the factory, please tell me your specifications request or our workpiece drawing, our professional engineer team will suggest the suitable model for you. If you are the trading company, you can tell us your customer's request or we will suggest you our best selling model for you. |
| Q2 A2 |
Where is our factory located? How can I visit there? Our factory is located in NanJing City, JiangSu Province, China. You are warmly welcomed to visit us. We can send the invitation letter to you and pick up you from Nanjing Airport to our factory. |
| Q3 A3 |
How is the warranty? We will supply standard ports and accessories with our machine when shipment. Within one year after receiving our machines, in the right operation, if there are any damaged parts or accessories, we will replace them by air or express immediately free of charge. |
| Q4 A4 |
Do you have a stock? Our Chinese market order is very good, we have many machines produce everyday and delivery everyday. Our fastest delivery time for 1~5 sets will be within one month. |
| Q5 A5 |
How about your quality? We have approved the ISO9001:2008 Quality management system. ISO14001 Environmental management system. Most products have been approved by the European and American safety standards, including CE,GS, EMS & UL. 90% of our products are exported to more than 60 countries and regions around the world, especially to Europe and America market and always win high reputation. So you can rest assured of our quality products and our best services. |
| Q6 A6 |
Do you have professional engineers? Yeah, we have professional engineers and designers, We can provide OEM services. The most important development part is our technical and quality. |
| Q7 A7 |
What is the package? Machine is by waterproof cloth to covered. And e packed by standard exported wooden case with steel foot. It is very much strong for oversea transportation. |
| Q8 A8 |
What's your main products of your company? We specialized in all kinds of machines ,such as Vertical Machining Center, Horizontal Machining Center, 5 axis Machining Center, Gantry Machining Center, CNC Vertical Chuck Turning Machine, Boring and Milling Machine and Custom Machine Tool . |
| Q9 A9 |
What's the MOQ? One set. The big discount will start from three sets. |
| Q10 A10 |
What's the Payment Terms ? T/T,30% initial payment when order,70% balance payment before shipment; Irrevocable LC. Other way can discuss according to different situation. |
| Q11 A11 |
What is the charge of installing and commissioning? Most of machines you can install well according to our drawing. For some machines, it need our technician to go to your local site and help you install and commission machines. At the same time, our technician will train your workers, it will table about 7~15days for different machines. The return air-tickets, accommodation, food, salary (USD100.00/day for each technician), etc will be born by the end-user. |
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